Squeeze dehydrator is one of the commonly used equipment in industrial production, which is used to squeeze out the moisture in the material to achieve the purpose of dehydration. In order to ensure the normal operation of the extrusion dehydrator and prolong its service life, regular maintenance and maintenance must be carried out. This article will introduce the maintenance methods of the extrusion dehydrator in detail to help you better manage and maintain this important equipment.

1. Daily cleaning

1. Clean up material residues: After each use of the extrusion dehydrator, the dehydration tank and dehydration screen of the dehydrator should be carefully cleaned to ensure that the material residues will not affect the next use. If the material residue accumulates too much, the dehydration effect will be reduced and the machine may be damaged.

2. Clean the outer surface: Regularly clean the outer surface of the extrusion dehydrator to avoid accumulation of dust and dirt, so as not to affect the heat dissipation and appearance of the machine. Wipe the exterior surfaces with a soft cloth, do not use cleaners that contain caustic chemicals.

3. Lubricating parts: Check and lubricate the various parts of the extrusion dehydrator to ensure that they can run smoothly. Use an appropriate lubricant according to the manufacturer's recommendations to avoid damage to components due to friction.

2. Regular maintenance

1. Replacement of dehydration screen: The dehydration screen of the squeeze dehydrator is a key component and needs to be checked and replaced regularly. If the dehydration screen is damaged or blocked, it will affect the dehydration effect and even damage the machine. It is recommended to replace the dehydration screen at regular intervals according to the frequency of use.

2. Electrical system inspection: Regularly check the electrical system of the extrusion dehydrator to ensure that the wires are firmly connected and the switches and control panels are working properly. If any electrical fault is found, repair or replace damaged parts immediately.

3. Maintenance of the pump: The squeeze dehydrator is usually equipped with a water pump to remove the water discharged during the dehydration process. Regularly check the working condition of the water pump to make sure it is working properly. Replace pump seals and bearings if necessary.

4. Pressure controller calibration: The pressure controller of the squeeze dehydrator is a key operating part, which affects the effect and safety of dehydration. Regularly calibrate the pressure controller to make sure its setting matches the actual pressure to prevent problems caused by too high or too low pressure.

5. Safety equipment inspection: Check the safety equipment of the extrusion dehydrator, such as emergency stop button, safety shield, etc., to ensure that they can work normally. The effectiveness of safety equipment is critical to avoid accidents and protect operators.

3. Troubleshooting

1. Abnormal noise: If the extrusion dehydrator has abnormal noise, it should be stopped immediately for inspection. Could be loose, worn or damaged machine parts. Find and eliminate problems in time to avoid further damage to the equipment.

2. Water leakage problem: If there is a water leakage problem in the squeeze dehydrator, it should be stopped immediately for inspection. Water leaks can be caused by broken or loose seals. Check and replace damaged seals to ensure the tightness of the machine.

3. Overheating problem: If the extrusion dehydrator is overheated, it should be stopped immediately to cool down. Overheating can be caused by overloading the motor or poor cooling. Check for and fix overheating issues to prevent equipment damage.

4. Training and Records

Operator training: Make sure that the operator has received the operation training of the extrusion dehydrator, and understands the correct use of the equipment and safe operation procedures. Training can reduce operator errors and accidents.

Maintenance records: Establish maintenance records, record the date of each maintenance and maintenance, maintenance content, maintenance personnel and other information. This can help you track the maintenance history of the equipment, find problems and take measures in time.

In conclusion, the maintenance of the extruder is crucial to ensure its normal operation and prolong its service life, while improving production efficiency and product quality. With regular cleaning, maintenance and troubleshooting, as well as training your operators, you can better manage and maintain this important piece of equipment and keep your production process running smoothly.

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